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How to cut plywood

How to Cut Plywood?

Plywood, which is widely used in the building industry, is a material obtained from different types of wood. This versatile product, which is used in different industries and sectors such as furniture, exterior, billboard, boat construction, can also be used as a hobby material. You can cut plywood at home, as well as cutting plywood in professional carpentry workshops.

Plywood is a layered material. The number of layers in plywood is directly related to strength. As the number of layers increases, the plywood thickness also increases. As the plywood thickness increases, its durability increases.

When cutting plywood, it is usually cut in a single layer. Then the cut parts are combined to create layers.

At Matho Plywood we are a plywood supplier, we supply plywood of all sizes for you. There are many types of plywood in our product portfolio. At this point, you can examine our website and get information about plywood types and you can purchase the plywood of your choice by contacting us.

Today, we will examine how to cut plywood and what should be considered when cutting plywood.

Things to Consider When Cutting Plywood

How to cut plywood

First of all, you need to know that plywood sheets are quite large. Therefore, you can process it more easily by cutting the plywood plate in the dimensions you will use.

The answer to the question of how to cut plywood at home is simple. Because it is possible to cut plywood with a circular saw or hand saw. There are 2 points to be considered here.

  1. While cutting the plywood board, the board must stand firmly. When cutting the plywood, you should not slide it.
  2. The saw you will cut plywood must be very sharp. If it is not sharp, you cannot get a smooth cut.
  3. Make sure the dimensions you will cut the plywood. Make sure it is correct by repeating the numbers several times while taking the measurement.
  4. Make sure that the cable does not get caught in your foot while cutting with a circular saw.
  5. Gloves and protective glasses can protect you from accidents.

Cutting Plywood with a Circular Saw

How to cut plywood

To cut plywood with a circular saw, we recommend that you watch a few videos first. If you have never used this tool before, you can practice by watching videos. Things to consider when cutting plywood with a circular saw;

  • A special plywood cutting blade should be purchased for the circular saw.
  • While buying a circular saw blade, the number of teeth of the blade should be checked.
  • Make sure you buy a blade that is compatible with your saw.

After this stage, you can cut plywood with the right blade selection. If you try to cut with the circular saw’s own blade, you may damage the plywood edge quality.

Also, before cutting the plywood sheet, lay it on a flat surface and adjust the depth of your circular saw. You have to adjust the depth of cut depending on the thickness of the plywood sheet. For example, if you are going to cut 3 cm thick plywood, the cutting depth of the saw should be 3.5 cm. In this way, the cutting process can be done correctly.

Before cutting the plywood board, make sure that the board cannot slide over the floor. If the sheet slips, your cutting will also be wrong and your material may be wasted. At the same time, if the ground is not stable, the saw may slip out of your hand. Please be careful at this stage.

How to cut plywood

  • When cutting plywood with the Circular Saw, place the plywood board upside down on the floor. In other words, the back of the plywood sheet is on top.

The purpose of this process is to remove cut marks. When you place the plywood board upside down, the cut marks will not be visible. For example, when you draw the place where you will cut, if you draw in reverse, there will be no traces on the front of the plywood.

  • We recommend wearing protective glasses as dust will be generated when cutting plywood with a circular saw.
  • Also, keep your hand away from the blade while the saw is running.

Cutting plywood is easy with a circular saw. After learning the points you need to pay attention to, you can easily cut.

Cutting Plywood with a Table Saw

How to cut plywood

The table saw is the type of saw often found in carpentry workshops. It is easier to cut plywood with this tool. Because the table has a saw protrusion from its own space. When you run it, it is very easy to cut the plywood sheet from where you marked it.

Therefore, a table saw is used when cutting too much.

How to cut plywood

When cutting plywood with a table saw, make sure that the plywood sheet does not slip in your hand. If you push the plywood towards the saw from the place you marked, your cutting will be done quickly.

  • When cutting with a table saw, make sure that the saw is at most 2.5 cm above the table.
  • If you want to buy a table saw, you can buy it from online stores. However, if you are not going to make a very large cut, you do not need to buy a table saw.

You can use masking tape when cutting with a table saw. With this tape, you can determine the plywood cutting line and cut it more easily.

When using a table saw, the plywood sheet should be placed flat on the table. In other words, plywood should be placed so that the backside of the board touches the saw. In this way, no burring occurs on the front face.

When cutting with a table saw, hold the plywood board firmly on both sides and push it towards the saw. Make sure the plywood is not slipping.

How To Cut Plywood At Home?

Usually, a handsaw is used to cut plywood at home.

Cutting Plywood with a Saw

How to cut plywood

The points you need to pay attention to while cutting plywood with a hand saw are as follows;

  • The handsaw should have more teeth. It is easier to cut with a handsaw with sparse teeth, but the plywood edges can be damaged with this saw. That’s why we recommend that you choose a saw with a high number of teeth.
  • Make sure the handsaw is sharp.
  • Make sure you also buy a flexible handsaw.

After making sure of the quality of the saw, mark the plywood plate with the help of a ruler from where you will cut it. Then you can start cutting by placing the saw where you will cut. Be careful while cutting and make sure that you do not go beyond the cut line.

You can prevent the sheet from falling to the ground by holding the cut piece with your other hand while the cut is finished.

Plywood Cutting Videos

How to cut plywood

Knowing how to cut thin plywood at home might not be something you think you need to know… until you’ve shreaded and splintered a sheet of really thin plywood. Anything under ⅛ of an inch thick is generally called a “thin” piece of wood. These thin pieces are often great for projects around the house, but they can be a bit more difficult to work with. When trying to cut thin pieces of plywood, the task becomes that much more difficult.

So, how do you cut a thin piece of plywood? The short answer is that there are several power tools and saws that can be used. Some will be easier and more successful than others. Pro Tip: Using blue painters’ tape to cover where the cut will be made is an easy way to keep tear out as minimal as possible.

What Saw Should You Use When Cutting Thin Plywood?

As we said before, there are several different tools that you can use for cutting thin pieces of plywood.

Coping Saws: Due to its thin and narrow blade, a coping saw can be great for cutting thin pieces of wood. However, this saw is best for doing trim work, scrollwork, or any type of precision cut.

Hand Saws: There are several different types of hand saws on the market: traditional, general, and keyhole to name a few. A handsaw can be used to cut thin pieces of plywood, although it may not be the best choice if you have a lot of cuts to make because it relies on your own elbow grease to get things done.

Router: A router with a flush-cut bit can also be an option if you have one in your shop.

Japanese Pull Saw: These saws are an excellent choice for a smaller-scale project. You can cut off very thin slices, and they can also be used for flush-trim cutting. You can use your finger to keep the blade flush against your workpiece for precision cutting.

Bandsaw: The vertical blade movement and the narrow kerf make the bandsaw a good choice for trying to cut thin plywood with minimal waste. You should be able to cut your project easily if you are using low-power.

Tablesaw: If you are trying to cut thin plywood sheets, a tablesaw can be a good option if you have the sheets properly supported. A sawhorse at the correct height or a roller can help you keep the sheet steady for your cuts. It is best if you insert a zero-clearance plate before making your cuts as it will help reduce your chip-out.

Which Blade is Best Suited for Cutting Thin Plywood?

When cutting thin plywood on a tablesaw, it is best to use a combination blade. If your blade is nice and sharp and you use a slow feed rate, you should be able to cut your plywood quite smoothly. For the highest-quality cuts, you will want an 80-tooth disc. The small teeth only take little “bites” out of the wood which means less chip-out. The slower your feed rate, the smoother your edge will be.

When using a circular saw to cut thin plywood, you will want to get a carbide-tipped plywood blade. This is not likely to be the blade that comes standard with your saw (those blades are generally for making rough cuts on construction lumber!) Another option is to use a steel thin-kerf blade which is generally very budget-friendly.

How Do You Cut Thin Plywood Without Splintering?

How to cut plywood

There are a few tricks that will help you get a nice clean cut when you are working with thin pieces of plywood.

If you are using a table saw, then it is a good idea to raise the blade height. For safety reasons, you generally keep your blade height low, but raising it can give you a better quality cut when it comes to plywood.

When you leave the blade height low, it will cut the underlying plies of your workpiece first. This will leave the top face of your board unsupported when the teeth of your blade come sliding through. By raising the height, you get a cleaner cut because the teeth move nearly straight down which means the veneer will be supported by the plies.

Another thing to think about when using a table saw is the placement of the “good” side of your plywood. The teeth of the saw will enter the wood from the top, the majority of the chip-out will be on the bottom where the teeth exit the wood. Keep your “good” side face-up on the saw to ensure it will be the cleaner cut side.

In the same vein, if you are using a circular saw, the entry and exit of the blade will be the opposite orientation. You will want your “good” side to be on the bottom.

Another trick to keep your chip-out to the bare minimum comes down to blue painters’ tape. Even if you manage to keep everything perfect and avoid major chipping, you may still get some small fibers tearing out. Stop that problem by covering your cutline with tape. While it doesn’t necessarily have to be painters’ tape, that type does seem to work best because of its low adhesion quality. It won’t pull out splinters when you are removing it from your thin piece of plywood.

How to cut plywood

Whether you are working on a floor, a roof, you are building walls, making cabinets, building a skateboard ramp, or anything in between, one of the materials that you are definitely going to come across is plywood.

Of course, if you have a good old circular saw or table saw, cutting plywood is made easy, but with that said, what happens when you don’t have a saw? What are you going to do? Let’s get to it and talk about the best ways to cut plywood without a saw.

Can (and Should You) Cut Plywood Without a Saw?

The simple fact here is that if you need your plywood cut, and you don’t have a saw, it’s not really a question of whether or not you should, but whether or not you can, and the answer here is yes, it is possible to cut plywood without a saw.

That being said, of course, a power saw is going to make life much easier. A power saw is going to make quick work of plywood, and even a handheld saw isn’t too bad either. That said, keep in mind that plywood can be difficult to saw. This is because the serrated blades of saws tend to rip out shards of the plywood as the blade passes through. The cross-grain pattern which plywood features can cause a whole lot of tear-out, burring, and shredding when serrated teeth are involved.

So, although any and all of the methods of cutting plywood without a saw listed below are much slower and more painstaking, most of them do avoid this problem of tear-out due to serrated teeth. So, the bottom line is that if you have the right tools for the job, you can absolutely cut plywood without a saw, as long as you do it right.

4 Best Ways to Cut Plywood Without a Saw

Let’s get right to it and talk about the best ways to cut plywood up without a saw. Yes, there are actually many different methods. And sure, some of them are going to surprise you. While some of these methods might seem really out there and downright weird, the fact of the matter is that they do work.

1. Using a Utility Knife

How to cut plywood One of the most common ways of cutting plywood without a saw is by using a utility knife. All you have to do here is to mark the line which you need to cut with a marking utensil such as chalk (do so on both sides of the plywood).

Now, just take your utility knife, and yes, make sure that it is an extremely sharp knife because a dull knife will get you nowhere, and start cutting along the line. Once you get to the center of the material, flip the board around and start working from the other side.

In terms of the cutting technique, some people choose to just keep cutting straight lines and making them deeper and deeper as they go, some people will use the knife to chip the wood away, and others will make a V-cut. It really depends on what works best for you.

2. Using a Drill

How to cut plywood Another easy method for cutting plywood without a saw is by using a small drill bit and your power drill. Simply mark the line that you need to cut, and then, using a very small drill bit, start drilling holes along the line. Make sure that the holes are spaced as closely together as humanly possible.

Once you have enough holes along the line from one end to another, the plywood board should just snap in half, when you apply a bit of pressure to it.

Yeah, there’s going to be a lot of cleaning and sanding to do at the end of this, but it does work, and quite well too.

3. Using an Axe or Machete

How to cut plywood Sure, machetes are usually used to chop down bushes, and axes are used to chop down whole trees, but with that being said, both are used to cut types of wood, and yes, plywood is a type of wood.

What you need to make sure here is that whether using an axe or a machete, it needs to be really sharp, super sharp. If you plan on using this method, it’s best to sharpen the axe or machete directly prior to starting.

Once again, use chalk or a different marking utensil to mark the line that you need to cut. Now take your axe or machete and start chopping away. Make sure that you do a V-cut, which means that you attack the line from a 45-degree angle from the left and then from the right. You need to alternate from the left and the right to create that V, or else you’re not going to get very far.

You may choose to work only from one side or from both sides. One word of advice is to not drop all the way through as you might cause damage to the plywood. Instead, only chop it so far until the wood becomes thin enough that you can snap it by hand.

4. Using a Chisel and Mallet

How to cut plywood The other method that we want to cover for cutting plywood without a saw is the mallet and chisel method. This is perhaps one of the easiest methods, although it will take the most time. All you need to do here is to get a really sharp chisel, place it along the line that you marked on the plywood and then get to hammering.

You will need to apply a whole lot of downward force with a chisel and a hammer, so it’s a good idea to clamp the plywood in place so it doesn’t move around. Yeah, you’re going to need some muscles for this one.

Mistakes to Avoid, Tips & Tricks

Let’s finish things off by providing you with some useful tips on the matter, just to help make your life a little bit easier:

  • If you are not using a saw, avoid anything serrated, because you will shred the plywood.
  • Always wear goggles when doing anything of this sort. You need to protect your eyes.
  • Whenever cutting wood without a saw, particularly when impacts are involved, such as from an axe, chisel, or machete, make sure to secure the plywood in place so it does not move.

Summary

There you have it people, the four best ways to cut plywood without any sort of saw.

No, none of these methods is particularly easy or fast, but any will do in a pinch.

How to cut plywood

Cuts are important. Every woodworker knows that. And every tip helps no matter how long you have been woodworking. Cutting plywood is different to cutting wood in many ways. You need to plan your cuts differently to get the desired finished results. Often, plywood sheets are large and heavy and pose a problem when making the initial cuts. There is a solution to that as well. Saw blades matter, positioning of the board matters, technique of cutting matters.. All these factors come together to make a cut on plywood that gets you close to perfect at the very start.

I know that it’s a pretty basic and straightforward topic. But still there are some tips that are worth sharing when working with plywood. Being a little more informed about the different variety available as well as techniques for handling plywood helps in making better building decisions.

How to cut a large plywood sheet

First thing to keep in mind, and you know this but it still worth repeating, plywood is heavy. A full board is both heavy and cumbersome to carry. So take care when moving the sheets. There are some simple appliances you can use to assist you In moving sheet goods around your workshop. The most common and easy to find it is a trolley on wheels or rollers. You can probably find that out your closest home depot.

The large size and the weight of plywood also makes it difficult to cut a full sheet directly on the table saw. The alternative is to cut it into small size using a circular saw. The most convenient way to do is is to procure a 1 1/2 inch thick installation About the same size as yours sheet and play it on the floor. The installation sheet cost about 20$.

The purpose is to put the foam sheet directly on the floor so can so you can lay the board directly on it and start cutting to size using the circular saw. You are mainly cutting to make smaller and more manageable pieces that will receive their final and accurate cuts on the table saw.

I want to mention here that there is every possibility of getting clean and accurate cuts with your circular saw in the first place as well. You can do this by using a good circular saw and a reliable guide to make the cuts. There are some complete systems available that are a combination of a circular saw that fits on a custom guide enables you to make a very clean and very straight cuts. However, if you don’t want to invest in a complete system you can purchase a generic cutting guide or fashion one yourself in your workshop. They are pretty basic and very easy to make.

And just so that you know, the installation form sheet is going to last you for many cuts and many boards before you need to replace it for another $20. Set the blade of the circular saw to go slightly into the foam.

Remember to put the board good side down because the circular saw blade rotates upwards so you are likely to get some tear out in the side facing up. A way to avoid that is to use good sharp blade, like the carbide tipped ones, or even better use the special blades that come for cutting plywood. They are a useful investment if you cut plywood a lot. The way they word is by having a large number of teeth and taking very small bites. You can find these specialized saw blades for your table saw as well.

Cutting a board directly on table saw

If you are going to cut large sizes of plywood on a table saw, the first thing you are going to set up is an out-feed support. There are many kinds but one with the rollers is ideal. Outfeed helps support the sheet once it comes off the table and keeps it moving along smoothly. Remember to align the out-feed absolutely in line with the blade and very slightly lower than the surface of the table. If it isn’t straight it will tend to skew the boards in its direction making it difficult for you to make a straight cut.

Since the plywood board is large and heavy it is not recommended that you stand directly behind it while running it through the blade. In order to get a straight cut, the board needs to be pressed firmly against the fence. It’s size and weight will want to make it to move away from it.

You will be in a better position if you stand on the side rather than directly behind it. In this way you can grip the side of the board as well as the back-end and exert equal pressure forward and sideways to keep it pressed firmly against the fence while making the cut. Keep an eye out on the edge of the fence so that you know when the board begins to tilt.

In case you are using hand saws, you might also want to read : 7 Kinds Of Hand Saws & How To Use Them

What side should be up

You know that the two faces of a plywood board are usually different. One is the good side that is meant to be seen and the other is meant to be on the inside of the wood project. You should also know that when cutting with a saw, a tear out can occur on the side that the blades come out off.

This is minimized by using a sharp blade. The more expensive and advanced carbide tipped blades reduce the occurrence of a tear out even further.

In a table saw the teeth rotate towards you. This makes the saw is safer to use by reducing the chances of a kickback when you push the wood into the high spinning blade. It also prevents splinters from coming your way.

The blades enter from the top of the board and exit from the bottom. Therefore place the board with the good side up while cutting on the table saw. The opposite applies when cutting with a circular saw.

Don’t be afraid of wastage.

Sheet goods are expensive and nobody likes to waste it. But it happens so many times that if you try cutting a large board directly to size something goes wrong that throws the measurements off. It could make more sense to make a larger rough cut and then find tune it according to your final measurements. Some wastage will occur. But wastage is inevitable when you are working with wood. And you do get more accurate cost cuts while awarding the frustration of having to fix your mistakes.

Another instance of waste can occur when you are trying to pick a universal look for the project you are building. Let’s say you are building a cabinet and you need to take out a few panels from a plywood board. Now economic make sense will dictate that you mark measure and cut in a manner that allows you to take out the maximum material from the board.

But this is not the most aesthetic way to do things. The reason is the wood grain pattern on the front face of the plywood. Every plywood board that comes with a veneer face will have the wood grain according to which wood it has been cut from. This grain pattern will not likely be the same throughout the length of the board. This again has to do with the way the way new sheet was cut from the original lumber.

So if you don’t plan it, the different panels cut can end up looking different to each other which in turn will look odd when you put the project together.

In order to avoid this you need to cut out panels from the same looking parts of the board. That calls for wastage but is necessary in maintaining is the aesthetics of your project.

So those are some useful tips for cutting plywood, do share your views in the comment section. As always we look forward to your input .

How to cut plywood

Knowing how to cut thin plywood at home might not be something you think you need to know… until you’ve shreaded and splintered a sheet of really thin plywood. Anything under ⅛ of an inch thick is generally called a “thin” piece of wood. These thin pieces are often great for projects around the house, but they can be a bit more difficult to work with. When trying to cut thin pieces of plywood, the task becomes that much more difficult.

So, how do you cut a thin piece of plywood? The short answer is that there are several power tools and saws that can be used. Some will be easier and more successful than others. Pro Tip: Using blue painters’ tape to cover where the cut will be made is an easy way to keep tear out as minimal as possible.

What Saw Should You Use When Cutting Thin Plywood?

As we said before, there are several different tools that you can use for cutting thin pieces of plywood.

Coping Saws: Due to its thin and narrow blade, a coping saw can be great for cutting thin pieces of wood. However, this saw is best for doing trim work, scrollwork, or any type of precision cut.

Hand Saws: There are several different types of hand saws on the market: traditional, general, and keyhole to name a few. A handsaw can be used to cut thin pieces of plywood, although it may not be the best choice if you have a lot of cuts to make because it relies on your own elbow grease to get things done.

Router: A router with a flush-cut bit can also be an option if you have one in your shop.

Japanese Pull Saw: These saws are an excellent choice for a smaller-scale project. You can cut off very thin slices, and they can also be used for flush-trim cutting. You can use your finger to keep the blade flush against your workpiece for precision cutting.

Bandsaw: The vertical blade movement and the narrow kerf make the bandsaw a good choice for trying to cut thin plywood with minimal waste. You should be able to cut your project easily if you are using low-power.

Tablesaw: If you are trying to cut thin plywood sheets, a tablesaw can be a good option if you have the sheets properly supported. A sawhorse at the correct height or a roller can help you keep the sheet steady for your cuts. It is best if you insert a zero-clearance plate before making your cuts as it will help reduce your chip-out.

Which Blade is Best Suited for Cutting Thin Plywood?

When cutting thin plywood on a tablesaw, it is best to use a combination blade. If your blade is nice and sharp and you use a slow feed rate, you should be able to cut your plywood quite smoothly. For the highest-quality cuts, you will want an 80-tooth disc. The small teeth only take little “bites” out of the wood which means less chip-out. The slower your feed rate, the smoother your edge will be.

When using a circular saw to cut thin plywood, you will want to get a carbide-tipped plywood blade. This is not likely to be the blade that comes standard with your saw (those blades are generally for making rough cuts on construction lumber!) Another option is to use a steel thin-kerf blade which is generally very budget-friendly.

How Do You Cut Thin Plywood Without Splintering?

How to cut plywood

There are a few tricks that will help you get a nice clean cut when you are working with thin pieces of plywood.

If you are using a table saw, then it is a good idea to raise the blade height. For safety reasons, you generally keep your blade height low, but raising it can give you a better quality cut when it comes to plywood.

When you leave the blade height low, it will cut the underlying plies of your workpiece first. This will leave the top face of your board unsupported when the teeth of your blade come sliding through. By raising the height, you get a cleaner cut because the teeth move nearly straight down which means the veneer will be supported by the plies.

Another thing to think about when using a table saw is the placement of the “good” side of your plywood. The teeth of the saw will enter the wood from the top, the majority of the chip-out will be on the bottom where the teeth exit the wood. Keep your “good” side face-up on the saw to ensure it will be the cleaner cut side.

In the same vein, if you are using a circular saw, the entry and exit of the blade will be the opposite orientation. You will want your “good” side to be on the bottom.

Another trick to keep your chip-out to the bare minimum comes down to blue painters’ tape. Even if you manage to keep everything perfect and avoid major chipping, you may still get some small fibers tearing out. Stop that problem by covering your cutline with tape. While it doesn’t necessarily have to be painters’ tape, that type does seem to work best because of its low adhesion quality. It won’t pull out splinters when you are removing it from your thin piece of plywood.

How to cut plywood

Whether you are working on a floor, a roof, you are building walls, making cabinets, building a skateboard ramp, or anything in between, one of the materials that you are definitely going to come across is plywood.

Of course, if you have a good old circular saw or table saw, cutting plywood is made easy, but with that said, what happens when you don’t have a saw? What are you going to do? Let’s get to it and talk about the best ways to cut plywood without a saw.

Can (and Should You) Cut Plywood Without a Saw?

The simple fact here is that if you need your plywood cut, and you don’t have a saw, it’s not really a question of whether or not you should, but whether or not you can, and the answer here is yes, it is possible to cut plywood without a saw.

That being said, of course, a power saw is going to make life much easier. A power saw is going to make quick work of plywood, and even a handheld saw isn’t too bad either. That said, keep in mind that plywood can be difficult to saw. This is because the serrated blades of saws tend to rip out shards of the plywood as the blade passes through. The cross-grain pattern which plywood features can cause a whole lot of tear-out, burring, and shredding when serrated teeth are involved.

So, although any and all of the methods of cutting plywood without a saw listed below are much slower and more painstaking, most of them do avoid this problem of tear-out due to serrated teeth. So, the bottom line is that if you have the right tools for the job, you can absolutely cut plywood without a saw, as long as you do it right.

4 Best Ways to Cut Plywood Without a Saw

Let’s get right to it and talk about the best ways to cut plywood up without a saw. Yes, there are actually many different methods. And sure, some of them are going to surprise you. While some of these methods might seem really out there and downright weird, the fact of the matter is that they do work.

1. Using a Utility Knife

How to cut plywood One of the most common ways of cutting plywood without a saw is by using a utility knife. All you have to do here is to mark the line which you need to cut with a marking utensil such as chalk (do so on both sides of the plywood).

Now, just take your utility knife, and yes, make sure that it is an extremely sharp knife because a dull knife will get you nowhere, and start cutting along the line. Once you get to the center of the material, flip the board around and start working from the other side.

In terms of the cutting technique, some people choose to just keep cutting straight lines and making them deeper and deeper as they go, some people will use the knife to chip the wood away, and others will make a V-cut. It really depends on what works best for you.

2. Using a Drill

How to cut plywood Another easy method for cutting plywood without a saw is by using a small drill bit and your power drill. Simply mark the line that you need to cut, and then, using a very small drill bit, start drilling holes along the line. Make sure that the holes are spaced as closely together as humanly possible.

Once you have enough holes along the line from one end to another, the plywood board should just snap in half, when you apply a bit of pressure to it.

Yeah, there’s going to be a lot of cleaning and sanding to do at the end of this, but it does work, and quite well too.

3. Using an Axe or Machete

How to cut plywood Sure, machetes are usually used to chop down bushes, and axes are used to chop down whole trees, but with that being said, both are used to cut types of wood, and yes, plywood is a type of wood.

What you need to make sure here is that whether using an axe or a machete, it needs to be really sharp, super sharp. If you plan on using this method, it’s best to sharpen the axe or machete directly prior to starting.

Once again, use chalk or a different marking utensil to mark the line that you need to cut. Now take your axe or machete and start chopping away. Make sure that you do a V-cut, which means that you attack the line from a 45-degree angle from the left and then from the right. You need to alternate from the left and the right to create that V, or else you’re not going to get very far.

You may choose to work only from one side or from both sides. One word of advice is to not drop all the way through as you might cause damage to the plywood. Instead, only chop it so far until the wood becomes thin enough that you can snap it by hand.

4. Using a Chisel and Mallet

How to cut plywood The other method that we want to cover for cutting plywood without a saw is the mallet and chisel method. This is perhaps one of the easiest methods, although it will take the most time. All you need to do here is to get a really sharp chisel, place it along the line that you marked on the plywood and then get to hammering.

You will need to apply a whole lot of downward force with a chisel and a hammer, so it’s a good idea to clamp the plywood in place so it doesn’t move around. Yeah, you’re going to need some muscles for this one.

Mistakes to Avoid, Tips & Tricks

Let’s finish things off by providing you with some useful tips on the matter, just to help make your life a little bit easier:

  • If you are not using a saw, avoid anything serrated, because you will shred the plywood.
  • Always wear goggles when doing anything of this sort. You need to protect your eyes.
  • Whenever cutting wood without a saw, particularly when impacts are involved, such as from an axe, chisel, or machete, make sure to secure the plywood in place so it does not move.

Summary

There you have it people, the four best ways to cut plywood without any sort of saw.

No, none of these methods is particularly easy or fast, but any will do in a pinch.